40T Heavy-duty Omnidirectional AGV for Workshop Assembly Transport

In petrochemical and heavy equipment manufacturing, transporting oversized components during assembly is often inefficient and risky when relying on forklifts or cranes. To address these challenges, a 40T heavy-duty omnidirectional AGV has been developed for automated transfer in main unit and final assembly areas. Equipped with laser navigation indoors and magnetic guidance outdoors, it ensures reliable operation in varied environments, including rainy conditions. The AGV integrates with floor lifting mechanisms via PLC and scheduling systems to enable precise docking and synchronized assembly line operations.

Features

40t load capacity: Designed for oversized assembly components.
Lifting function: Enables precise docking and transfer.
Omnidirectional mobility: Smooth movement in any direction, loaded or unloaded.
Dual navigation system: Laser indoors, magnetic guidance outdoors.
System integration: PLC-linked with floor lifting mechanisms for synchronized operations.
Safety & efficiency: Reduces manual handling risks and improves assembly productivity.

Technical characteristics

Capacity	from 1 ton to over 1000 tons
Dimensions	on request
Steering systems	front axle, all axles, ± 90° steering, omnidirectional
Power supply	battery (electric grid or diesel generator on request)
Travel speed	on request (from 1 km/h to 6 km/h)
Drive motors	AC motors (hydraulic motors on request)
Steering motors	AC motors (hydraulic motors on request)
Command	touch panel on board, notebook/s, pulpits, customer WMS/ERP
Navigation technologies	inductive, magnetic, laser, natural, dGPS, optical, inertial
Kind of wheels	solid rubber, polyurethane, pneumatic
Lifting deck	on request (lifting stroke from 50 mm)
Kind of battery	lead acid, gel, lithium, pure lead
Battery life	on request (from 1500 m to over 15000 m)
Climbing ability	on request (from 1% to over 20%)
Operating environment	indoor, outdoor, offshore
Safety devices	laser scanners, sensitive bumpers, ultrasonic sensors

Navigation Technology

Our heavy-duty AGVs are distinguished in the global market by their advanced load-handling capabilities combined with versatile navigation options. Each project is tailored in close cooperation with the customer, ensuring that the selected guidance technology—or a hybrid approach—aligns with operational demands, environmental conditions, and cost considerations. A variety of navigation systems are available to guarantee precise, safe, and efficient transport for heavy and oversized loads.

AGV Industrial Sector Applications

AGVs play a vital role across diverse industries—from automotive and defence to shipyards, nuclear, oil & gas, power generation, steel, and wind power—offering safe, precise, and efficient handling of heavy and oversized loads. They are widely used in transporting power transformers, precast concrete, marble, natural stones, and steel components, as well as in railway and foundry operations, ensuring flexible logistics and optimized in-plant material flow.