80T Heavy-duty AGVs for Wind Power Hub Transport

In wind power manufacturing, completed hubs weigh around 80 tons, making traditional crane-based handling costly, inflexible, and risky. To address this, 80T Heavy-duty AGVs have been developed, featuring a low chassis (670 mm height) and a 200 mm lifting stroke for safe and stable transfer. Capable of operating both indoors and outdoors, with strong climbing performance and remote-control operation, these AGVs enable efficient hub transport across workshops and to outdoor areas, even in light rain. Equipped with a lifting wheel system and ultrasonic sensors for precise docking with support frames, they also provide a platform that supports both component transfer and worker installation tasks, ensuring safety, flexibility, and efficiency throughout the production process.

Features

High load capacity: 80 tons, designed for heavy wind power hubs.
Low chassis design: 670 mm height for stable and safe operations.
Lifting stroke: 200 mm, enabling smooth loading and unloading.
Indoor & outdoor adaptability: Strong climbing ability, operable even in light rain.
Omnidirectional mobility: Precise maneuvering in tight workshop spaces.
Dual function platform: Supports both hub transfer and worker installation tasks.
Ultrasonic sensors: Assist operators in accurate docking with support frames.

Technical characteristics

Capacity	from 1 ton to over 1000 tons
Dimensions	on request
Steering systems	front axle, all axles, ± 90° steering, omnidirectional
Power supply	battery (electric grid or diesel generator on request)
Travel speed	on request (from 1 km/h to 6 km/h)
Drive motors	AC motors (hydraulic motors on request)
Steering motors	AC motors (hydraulic motors on request)
Command	touch panel on board, notebook/s, pulpits, customer WMS/ERP
Navigation technologies	inductive, magnetic, laser, natural, dGPS, optical, inertial
Kind of wheels	solid rubber, polyurethane, pneumatic
Lifting deck	on request (lifting stroke from 50 mm)
Kind of battery	lead acid, gel, lithium, pure lead
Battery life	on request (from 1500 m to over 15000 m)
Climbing ability	on request (from 1% to over 20%)
Operating environment	indoor, outdoor, offshore
Safety devices	laser scanners, sensitive bumpers, ultrasonic sensors

Navigation Technology

Our heavy-duty AGVs are distinguished in the global market by their advanced load-handling capabilities combined with versatile navigation options. Each project is tailored in close cooperation with the customer, ensuring that the selected guidance technology—or a hybrid approach—aligns with operational demands, environmental conditions, and cost considerations. A variety of navigation systems are available to guarantee precise, safe, and efficient transport for heavy and oversized loads.

AGV Industrial Sector Applications

AGVs play a vital role across diverse industries—from automotive and defence to shipyards, nuclear, oil & gas, power generation, steel, and wind power—offering safe, precise, and efficient handling of heavy and oversized loads. They are widely used in transporting power transformers, precast concrete, marble, natural stones, and steel components, as well as in railway and foundry operations, ensuring flexible logistics and optimized in-plant material flow.