200T Omnidirectional AGVs for Large Component Transport

In heavy machinery manufacturing, oversized components often exceed 100 tons, creating bottlenecks in in-plant transport. Traditional methods rely on manual crane operations, which are time-consuming, inflexible, and pose significant safety risks. To overcome these challenges, 200-ton capacity omnidirectional AGVs have been developed, featuring high positioning accuracy, low chassis design, and advanced safety systems. With full omnidirectional mobility, they ensure smooth handling of large parts in confined spaces and diverse environments, reducing risks, improving efficiency, and enabling manufacturers to build safer, smarter, and more efficient factories.

Features

High load capacity: Supports up to 200 tons for oversized components.
Omnidirectional mobility: Flexible movement with precise positioning in confined spaces.
Low chassis design: Ensures stability and compatibility with varied support structures.
Enhanced safety systems: Minimizes risks compared to manual or crane-based handling.
Efficiency improvement: Reduces transfer time and labor demand.
Versatile adaptability: Suitable for narrow aisles and diverse workshop environments.

Technical characteristics

Capacity	from 1 ton to over 1000 tons
Dimensions	on request
Steering systems	front axle, all axles, ± 90° steering, omnidirectional
Power supply	battery (electric grid or diesel generator on request)
Travel speed	on request (from 1 km/h to 6 km/h)
Drive motors	AC motors (hydraulic motors on request)
Steering motors	AC motors (hydraulic motors on request)
Command	touch panel on board, notebook/s, pulpits, customer WMS/ERP
Navigation technologies	inductive, magnetic, laser, natural, dGPS, optical, inertial
Kind of wheels	solid rubber, polyurethane, pneumatic
Lifting deck	on request (lifting stroke from 50 mm)
Kind of battery	lead acid, gel, lithium, pure lead
Battery life	on request (from 1500 m to over 15000 m)
Climbing ability	on request (from 1% to over 20%)
Operating environment	indoor, outdoor, offshore
Safety devices	laser scanners, sensitive bumpers, ultrasonic sensors

Navigation Technology

Our heavy-duty AGVs are distinguished in the global market by their advanced load-handling capabilities combined with versatile navigation options. Each project is tailored in close cooperation with the customer, ensuring that the selected guidance technology—or a hybrid approach—aligns with operational demands, environmental conditions, and cost considerations. A variety of navigation systems are available to guarantee precise, safe, and efficient transport for heavy and oversized loads.

AGV Industrial Sector Applications

AGVs play a vital role across diverse industries—from automotive and defence to shipyards, nuclear, oil & gas, power generation, steel, and wind power—offering safe, precise, and efficient handling of heavy and oversized loads. They are widely used in transporting power transformers, precast concrete, marble, natural stones, and steel components, as well as in railway and foundry operations, ensuring flexible logistics and optimized in-plant material flow.